We provide consultation services in the following areas as well as training courses for your staff. Each title is a link to additional information and case studies.
Introduction to Lean manufacturing
This is either a single day or two day introduction to a range of Lean Manufacturing techniques.
Overall Equipment Effectiveness - OEE
This method of analysing your efficiencies is rapidly becoming the International standard for measuring how well you utilise your production plant.
Short Course, but also forms a major part of most consultancies.
Single Minute Exchange of Dies
This section gives some information of Quick Changeovers, reducing the amount of time that a machine sits idle for, and this helps to increase your Overall Equipment Effectiveness, OEE.
Condition Based Monitoring (CBM)
Condition Based Monitoring, and the more traditional Total Productive Maintenance (TPM), is a method that reduces the amount of time a machine or system is non-productive due to maintenance issues. Once again, this helps to increase your Overall Equipment Effectiveness, OEE.
The information here shows how you can get the most out of your production systems through ensuring that everyone and every machine operates to a standard method through the use of intense analysis and the implementation of Standard Operating Procedures
Problem Solving Techniques
Mainly concerned with production issues, this is a simple set of methods that break down any issues into bite sized chunks, allowing for easier analysis.
Handouts and Presentations
Health and Safety Handouts
A brief overview of H&S legislation as well as a few training documents.
Business Improvement Techniques (Kaizen) Overview
This handout provides a quick overview of BIT as well as being useful as a training aid.
An Overview of Lean Production
A PowerPoint presentation that covers the basic history of Lean Production and Kaizen as well as a few training techniques.
Lean Manufacturing in Agriculture
A slightly tongue in cheek look at how agriculture could benefit from a bit of Lean Manufacturing.
The following book is a great introduction to Lean Manufacturing and Management Consultancy - 'Continuous Improvement - A Step by Step Guide', Management Books 2000, ISBN 1-85252-427-8.
It covers the basics of 5S, Single Minute Exchange of Dies (SMED), Work Standardisation, Cause and Effect Diagram with Added Cards (CEDAC), Kanban, Poka Yoke, Failure Mode and Effects Analysis (FMEA), Total Productive Maintenance (TPM).
As it states on Amazon:
'This text is a readable and practical guide to the most important manufacturing philosophy in the last 50 years, Lean Production, so called because its aim is to trim the fat from the system. Essential guidance is included for changes in ISO regulations and requirements. The book takes the reader through the main aspects of the philosophy and clearly states what needs to be done, why and how it can be achieved. The many techniques outlined have a proven track record over many years and are effective and easily understood. Starting with an overview of the main tools required such as information gathering and problem solving techniques, the book goes on to detail the main aspects of Lean Production with a chapter dedicated to each technique.'
We can arrange for one of our team will be able to drop in at a time that suits you to have a look at your processes and give some immediate feedback. Click Here for our Contact Page.
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